Karnes Ltd.

Karnes Ltd. was established in 1994.Firm’s main activities upon its establishment have been the trade with industrial tools, mechanical drives spare parts design and production management.Up to the year of 2004 Karnes established itself as a main dealer of the companies Atlas Copco, ESAB, Autogen. Company’s basic customers in the field of engineering are Roka Bulgaria, Port Varna LTD, Kaliakra JSCo, Devnya Lime etc.An industrial subdivision was established in 2004, providing for the firm’s complete autonomy in respect to the activities performed, from designing to production of all units and work parts. The firm’s attention is focused on production of spare parts after the samples which have undergone some kind of failure or damage, also after technical projects assigned by the customers. As the firm enlarges its site and facilities, the personnel engaged in production amounted to 16 for the year of 2008, as a result of which the firm became one of the leading manufacturers of spare parts and units for companies like:- Solvey Sody JSCo,- Agropolychim JSCo,- Cu & Precious metals Ellatzite mine,- Bulyard KI JSCo,- Sals JSCo,- Port Varna LTD,- Nestle Bulgaria etc.Unique work parts have been elaborated (as considered for Bulgaria) - a cone drive with circle-arc teeth, diameter 1,6м and a front module 22 for KUBOTA breaker and a monolithic gear ring with internal teeth z=120 m=14 for Solvey Sody JSCo. At the same time a new business office was established in the city of Varna and the firm became the exclusive representative of:- Dongil Ceramics Co – a worldwide recognized producer of ceramic backing materials used in welding,- Mastercut Tool USA – carbide tools producer,- Atlas Copco – producer of air valve compressors,- Ingersoll Rand USA- a division of pneumatic tools,- CHOSUN WELDING CO - welding accessories producer.Shiprepair Yard Terem- KRZ Flotski Arsenal LTD, Bulyard KI JSCo, Ruse Shipyard LTD, Odessos Shiprepair yard S.A., Solvey Sody JSCo, Terem Ovech JSCo, ZMM Stomana JSCo- Silistra and others are the main customers of the firm. TRADE Karnes is representative of worldwide producers of industrial tools and machinery:- compressors from Atlas Copco- pneumatic tools from Ingersoll Rand- painting systems from Graco- welding from C.B.M, Chosun, ESAB, Binzel, Bohler, CEBORA- cutting from HARRIS, GCE – Autogen- Carbide cutting tools Mastercut tool from MASTERCUT- handling equipment, hoist and winch from INGERSOLL RAND, YALE- pumps from INGERSOLL RAND, EBARA- cleaning systems from KARCHER, FALCH- sanding and grinding products from KLINGSPOR, BAHCO, GEDORE, METABO PRODUCTION We perform the following works and processing: Mechanical driving Design, Chain Drives Decoding- gear, worm-gear, bevel-gear, variable-speed drives- Shafts and other work parts turning: O1250mm, L= 10 000 mm,- Gear rings, flanges turning: O3000mm, L=1000mm,- Gear-cutting of straight and sloping gears: O2500mm, m=20/ O1600mm, m=25- Shaft gear-cutting, straight and sloping gears: O260mm, L=2000, m=8/10- Gear-wheels grinding: up to O900mm, m=16- Keyholes and splines shaping in work parts measuring O2000mm, L=1000mm- Thread and worm grinding O320mm, L=800mm, m=15- Inner holes grinding: D 800mm, d 400mm- Outward grinding of work parts: L=2200mm D=410mm- Turning of work parts of middle and small series: d=1600 L=800- Work parts milling: 1600х1600х1400- Open forging of work parts up to 500 kg We have the following equipment at our disposal: Lathe make Fritz Heckert /Germany/ Type DZ1250- Vertical Lathe Titan /Romania/- Fritz Heckert /Germany/ Type ZFWZ 2000x20- Fritz Heckert /Germany/ Type ZFWVG 250x2000- Gear Grinder Hofler /Germany/- Waldrich Coburg Slotting Machine /Germany/- Thread Grinder /Russia/- Grinder 3В329 /Russia/- Wheel Grinding Machine- CNC Lathe TOZ /Czech Republic / and СР632 СР586 /Bulgaria/- Horizontal Table Type Borer 2А635- Milling Machine 5650 /Russia/